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Fixture/Mandrel Quenching & Hardening

FIXTURE HARDENING OR MANDREL HARDENING

Properly hardening precision parts in a timely matter with a high level of accuracy is always a tall order. Whether you are dealing with rotationally symmetrical components, gears for powertrain transmissions, transmission parts for industry, aviation or agriculture; WICKERT has you covered. We have the solutions and process knowhow to help you solve complex challenges and increase throughput.

With our systems, components are heated to hardening temperature and are held down by tool inserts; thus maintaining their flatness and precise concentricity. In using a mandrel with WICKERT, the inner diameter of the component is effectively shrunk onto the mandrel center. This generates a defined inner diameter, ensures cylindricity, and thus eliminates the need for expensive hard machining.

CUSTOMIZED HARDENING SYSTEMS

We can customize furnace times, component sizes and geometrical properties to your individual needs.
We can meet almost any customer requirement to produce a cost-efficient system.

AT WICKERT, WE PRIDE OURSELVES ON OUR MODULAR CONCEPT

  • Standardized press sizes from 15 metric tons to 500 metric tons
  • Single or multi-station systems
  • Manually operated or fully automated
  • Automatic oil heating or re-cooling device
  • After-cooling and oil-stripping
  • Cleaning

QUENCHING MEDIUM: HARDENING OIL OR POLYMER-WATER EMULSION

In regards to mandrels, there are typically two types used in hardening: a fixed mandrel and expanding mandrel. A fixed mandrel is a cylinder with static dimensions to hold parts in place, has less tooling costs and can be designed with teeth if required. Expanding mandrels on the other hand, use several segments along with an expanding cone moving on a block, to move the coordinated segments to a defined diameter and hold the part in place. During this process, parts are held in position with hydraulic pressure during the shrinking of the component.

Fixture hardening and mandrel hardening presses

WFH 1-800

Technical data:

  • Pressing force 80 metric tons
  • Assembly table 31" x 31"
  • Daylight 59"

WFH 1-500

Technical data:

  • Closing force and extrusion force 50 metric tons

WFH 1-400

Technical data:

  • Pressing force 40 metric tons
  • Piston stroke 20“
  • Daylight 46“

WFH 2-300

Technical data:

  • 2-station system
  • Closing force and press out force
    2 x 30 metric tons
  • Piston stroke for quenching tool 31.5 inches
  • Closing speed 8 inches/s
  • Opening speed 8 inches/s

WFH 3-300

Technical data:

  • Closing force and press out force 3 x 30 Metric tons
  • Piston stroke for quenching tool 31.5 inches
  • Closing speed 8 inches/s
  • Opening speed 8 inches/s

We are happy to help with your project

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